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Architectural/Commercial

Wood Door Machining Options

 
    Standard preparation of wood door for wood or hollow metal frame includes:
  • Bevel lock side to width not to exceed 3/8" undersize
  • Trim to length not to exceed 7/8" undersize
  • Mortise 3 or 4 butt hinges and square corners
  • Bore for cylindrical lock (2-1/8") and mortise for latch bolt face if required
  • Mark with door number
  • Poly bag
 
Additional Charges
First door each set up$92.00
 
Customer coordinated Windor diagram deduct
Note: Approved machining diagram is required for all premachining
($42.00)
 
Each additional door of same size and machining$32.00
 

 
     
 
Lock Machining
Alignment holes for cylindrical levers$8.00
 
Mortise lock pocket and face plate
Does not include boring face function holes
$41.00
 
Unit/Mono lock$40.00
 
Cylindrical deadbolt and latch (2-1/8" only)$12.00
 
Panic/Exit device
Includes mortise pocket and/or special face prep
$60.00
 
Cylindrical through hole only for panic device or lock hole other than 2-1/8" diameter$18.00
 

 
     
 
Special Door Selection (Stock Doors Only)
Select door for specific color or grain$24.00
 
Pair match for compatible color and grain
Note: Exact pair match and uniform colors can only be achieved by the architectural door manufacturer.
$48.00/pair
 

 
     
 
Paired Doors
Prep door edges for flush bolts top & bottom corners - manual corner only type$46.00
 
Prep for auto flush bolt (top & edge only)$62.00
 
Prep door edge for extended rod flush bolts. Includes rod hole and prep of top & bottom corners.$68.00
 
Additional prep for metal edge and astragal if used with fire rated pairs$54.00
 
Prep inactive door top for ball, roller, or bullet catch$16.00
 
Prep inactive door edge for strike$12.00
 

 
     
 
Other Machining Requirements
20 minute label
(Cost of 45, 60, or 90 minute label is included in door price)
$4.00
 
Radius stile$54.00
 
Concealed closer preparation$120.00
 
Concealed overhead stop preparation$86.00
 
Automatic door bottom$48.00
 
Electric lock or strike prep with through hole to hinge side straight line wire raceway$182.00
 
Drill for door viewer$6.00
 

 
     
 
Other Hinge Preparation (Hardware costs not included)
Floor mount "Bommer type" spring hinge
(Included radius on lock edge of door for double swing operation)
$85.00
- Special blocking required for solid particle core doorsAdd $64.00
 
Pivot hinge preparation (top & bottom only)$150.00
 
Intermediate pivot$65.00
 
Paumelle hinge preparation$169.00
 
Invisible hinge preparation (Soss type)$160.00
 

 
     
 
Resizing Stock Doors (Flush only)
Special height, no re-rail
Note: Some stock doors are available with extended top and/or bottom rails
$9.00
 
Special height - Non-rated and 20 minute with re-rail$64.00
 
Special height - 45, 60, and 90 minute rated with re-rail$112.00
  
Special width - Non-rated and 20 minute mill option material$84.00
 
Special width - Non-rated and 20 minute matching edge$112.00
 
Special width - 45, 60, and 90 minute fire rated edge$140.00
 

 
     
 
Dutch Doors (Flush only)
Non-rated doors, cut from one single door
 
With straight cut - no shelf or rabbet
Includes top rail in bottom leaf matching specie to stile with no end grain exposed at corners and a new rail in bottom of top leaf.
$148.00
 
With interlocking rabbet 1/2" x 13/16"$170.00
 
With shelf for bottom leaf in same wood specie to match door face
Unless otherwise specified, shelf will be 8" wide, 1-3/4" thick, flush to hinge side with overhang opposite hinge side.
$236.00
 
Additional machining costs
Including 1/8" spacing between upper and lower leaf, additional hinge pocket, and preparation of both leaves for cylindrical lock if required.
$50.00
 

 
     
 
Special Shapes (Flush only)
Non-rated doors, exposed edge matching specie to stile
 
Rake top (clipped corner)$140.00
 
Round or radius top
Template required unless full half circle
$390.00
 

 
     
 
Wicket Doors
Non-rated doors, add to slab door price. Does not include machining primary door. Only lumber core (DSC) or structural lumber core (DCL) can be used for wicket doors.
 
Wood Doors$840.00
Plastic Laminate$960.00
 
Includes cutting wicket section from a single flush door slab. Matching specie stiles and rails in wicket section and internal stiles & rails in primary door, wicket machined for butt, piano or continuous hinges and cylindrical lock or deadbolt.
 
Piano hinge, zinc finish$40.00
 
Aluminum angle wicket door stop$115.00
 
Veneered metal astragal wicket door stop$240.00
 
Interlocking rabbeted stop in wicket and primary door$248.00
 
Shelf, matching specie with brackets$136.00
 

 
     
 
Transoms (Flush Doors Only)
Non-rated doors only. Cut from one single door. Includes full length rail in bottom of transom and new top rail in door.
 
Straight cut
Matching specie rail and vertical grain match both faces of door and transom
$148.00
 
Interlocking rabbet 1/2" x 13/16"
Matching specie end rail
$230.00
 
Install 2 pair spring bolts in transom$55.00
 
Spline 2 transoms for paired openings$260.00
 
If transom cannot be cut from one single door, add the cost of one additional door slab plus the following:
 
Straight cut
Matching specie rail. Grain match not available with stock doors. Doors will be selected for compatible grain and color
$148.00
 
Interlocking rabbet 1/2" x 13/16"
Matching specie rails
$230.00
 

 
     
 
Lites and Louvers
Prepare hole only. Cost of glass, vision frames, wood stops, and inserts not included.
 
Particle, stave, or mineral core flush wood doors: 
First door each set-up$44.00
Each additional door same size and location$22.00
 
Hollow core wood doors:
Includes interior blocking
First door each set-up$61.00
Each additional door same size and location$47.00
 
 
Notes and limitations for cut-outs in flush wood doors:
Exceptions apply in DCL Doors for larger lites.
 
    Door warranty will be void if:
  • Total cut-out area is greater than 40% of total door area
  • Any cut-out is closer than 5-1/2" to door edge, hardware hole, or any other lite or louver cut-out
 
Vision lites for fire rated wood doors
    20 Minute
  • May use either metal vision frame or rated wood stops
  • Louvers are not permitted
  • Maximum lite area 1296 sq. inches for single swing
  • Maximum lite area 1200 sq. inches for pairs
  • Maximum width 30"
  • Maximum length 54" (80" in DCL doors)
    45 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 1200 sq. inches
  • Maximum width 30"
  • Maximum length 54"
    60 & 90 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 100 sq. inches
  • Maximum length 33"