Architectural/Commercial Wood Door
Machining Options

Standard preparation of wood door for wood or hollow metal frame includes:

  • Bevel lock side to width not to exceed 3/8" undersize
  • Trim to length not to exceep 7/8" undersize
  • Mortise 3 or 4 butt hinges and square corners
  • Bore for cylindrical lock (2-1/8") and mortise for latch bolt face if required
  • Mark with door number
  • Poly bag
Additional Charges

List Price

First door each set up

$92.00

Customer coordinated Windor diagram deduct
Approved machining diagram is required for all premachining

($42.00)

Each additional door of same size and machining

$32.00

 

Lock Machining Options

Additional Charges

List Price

Alignment holes for cylindrical levers

$8.00

Mortise lock pocket and face plate
Does not include boring face function holes

$41.00

Unit/Mono lock

$40.00

Cylindrical deadbolt and latch (2-1/8" only)

$12.00

Panic/Exit device
Includes mortise pocket and/or special face prep

$60.00

Cylindrical through hole only for panic device or
lock hole other than 2-1/8" diameter $18.00

$18.00

 

Special Door Selection (Stock Doors Only)

Additional Charges

List Price

Select door for specific color or grain

$24.00

Pair match for compatible color and grain
Exact pair match and uniform colors can only be
achieved by the architectural door manufacturer

$48.00 per pair

 

Paired Doors

Additional Charges

List Price

Prep door edges for flush bolts at top & bottom corners
Manual corner type only

$46.00

Prep for auto flush bolt
Top & edge only

$62.00

Prep door edge for extended rod flush bolts
Includes rod hole and prep of top & bottom corners

$68.00

Additional prep for metal edge and
astragal if used with fire rated pairs

$54.00

Prep inactive door top for ball, roller, or bullet catch

$16.00

Prep inactive door edge for strike

$12.00

 

Other Machining Requirements

Additional Charges

List Price

20 Minute label
(Cost of 45, 60, or 90 minute label is included in door price)

$4.00

Radius stile

$54.00

Concealed closer preparation

$120.00

Concealed overhead stop preparation

$86.00

Automatic door bottom

$48.00

Electric lock or strike prep with through hole to hinge side
Straight line wire raceway

$182.00

Drill for door viewer

$6.00

 

Other Hinge Preparation

  • Does not include hardware costs
Additional Charges

List Price

Floor mount "Bommer" type spring hinge
Include radius on lock edge of door for double swing operation

$85.00

Floor mount "Bommer" type spring hinge on solid particle core doors
Requires special blocking

$149.00

Pivot hinge preparation
Top & bottom only

$150.00

Intermediate pivot

$65.00

Paumelle hinge preparation

$169.00

Invisible (Soss type) hinge preparation

$160.00

 

Resizing Stock Doors (Flush Doors Only)

Additional Charges

List Price

Special height, no re-rail
Some stock doors are available with extended top and/or bottom rails

$9.00

Special height for non-rated and 20 minute rated with re-rail

$64.00

Special height for 45, 60, and 90 minute rated with re-rail

$132.00

Special width for non-rated and 20 minute rated mill option material

$106.00

Special width for non-rated and 20 minute matching edge

$138.00

Special width for 45, 60, and 90 minute fire rated edge

$244.00

 

Dutch Doors (Flush Doors Only)

  • Non-rated doors
  • Cut from one single door
Additional Charges

List Price

With straight cut - no shelf or rabbet
Includes top rail in bottom leaf matching specie to stile with no
end grain exposed at corners and a new rail in bottom of top leaf

$148.00

With interlocking rabbet 1/2" x 13/16"

$170.00

With shelf for bottom leaf in same wood specie to match door face
Unless otherwise specified, shelf will be 8" wide, 1-3/4" thick, flush
to hinge side with overhang opposite hinge side

$236.00

Additional machining costs
Including 1/8" spacing between upper and lower leaf, additional hinge
pocket, and preparation of both leaves for cylindrical lock if required

$50.00

 

Special Shapes (Flush Doors Only)

  • Non-rated doors
  • Exposed edge matching specie to stile
Additional Charges

List Price

Rake top (clipped corner)

$140.00

Round or radius top
Template required unless full half circle

$390.00

 

Wicket Doors

  • Non-rated doors, add to slab door price
  • Does not include machining primary door
  • Only lumber core (DSC) or structural lumber core (DCL) can be used for wicket doors
  • Includes cutting wicket section from a single flush door slab
  • Matching specie stiles and rails in wicket section and internal stiles and rails in primary door
  • Wicket machined for butt, piano, or continuous hinges and cylindrical lock or deadbolt
Additional Charges

List Price

Wood doors

$840.00

Plastic laminate

$960.00

Piano hinge, zinc finish

$40.00

Aluminum angle wicket door stop

$115.00

Veneered metal astragal wicket door stop

$240.00

Interlocking rabbeted stop in wicket and primary door

$248.00

Shelf, matching specie with brackets

$136.00

 

Transoms (Flush Doors Only)

  • Non-rated doors only
  • Cut from one single door
  • Includes full length rail in bottom
    of transom and new top rail in door

If transom cannot be cut from one single door, add the
cost of one additional door slab to the following charges

Additional Charges

List Price

Straight cut
Matching specie rail and vertical grain
match both faces of door and transom

$148.00

Interlocking rabbet 1/2" x 13/16"
Matching specie end rail

$230.00

Install 2 pair spring bolts in transom

$55.00

Spline 2 transoms for paired openings

$260.00

 

Lites and Louvers

  • Charges include hole preparation only
  • Does not include the cost of glass,
    vision frames, wood stops, and/or inserts
Additional Charges

List Price

First door each set-up
For particle, stave, or mineral core flush wood doors

$44.00

Each additional door same size and location
For particle, stave, or mineral core flush wood doors

$22.00

First door each set-up
For hollow core wood doors (Includes interior blocking)

$61.00

Each additional door same size and location
For hollow core wood doors (Includes interior blocking)

$47.00

Notes and limitations for cut-outs in flush wood doors:
Exceptions apply in DCL Doors for larger lites.
  • Door warranty will be void if:
  • Total cut-out area is greater than 40% of total door area
  • Any cut-out is closer than 5-1/2" to door edge,
    hardware hole, or any other lite or louver cut-out
Vision lites for fire rated wood doors
  • 20 Minute
  • May use either metal vision frame or rated wood stops
  • Louvers are not permitted
  • Maximum lite area 1296 sq. inches for single swing
  • Maximum lite area 1200 sq. inches for pairs
  • Maximum width 30"
  • Maximum length 54" (80" in DCL doors)
  • 45 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 1200 sq. inches
  • Maximum width 30"
  • Maximum length 54"
  • 60 & 90 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 100 sq. inches
  • Maximum length 33"