Architectural/Commercial Wood Door
Machining Options
Standard preparation of wood door for wood or hollow metal frame includes:
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Bevel lock side to width not to exceed 3/8" undersize
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Trim to length not to exceep 7/8" undersize
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Mortise 3 or 4 butt hinges and square corners
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Bore for cylindrical lock (2-1/8") and mortise for latch bolt face if required
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Mark with door number
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Poly bag
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| Additional Charges |
List Price
|
|
First door each set up
|
$92.00
|
Customer coordinated Windor diagram deduct
Approved machining diagram is required for all premachining |
($42.00)
|
| Each additional door of same size and machining |
$32.00
|
| Additional Charges |
List Price
|
| Alignment holes for cylindrical levers |
$8.00
|
Mortise lock pocket and face plate
Does not include boring face function holes |
$41.00
|
| Unit/Mono lock |
$40.00
|
| Cylindrical deadbolt and latch (2-1/8" only) |
$12.00
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Panic/Exit device
Includes mortise pocket and/or special face prep |
$60.00
|
Cylindrical through hole only for panic device or
lock hole other than 2-1/8" diameter $18.00 |
$18.00
|
Special Door Selection (Stock Doors Only)
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| Additional Charges |
List Price
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| Select door for specific color or grain |
$24.00
|
Pair match for compatible color and grain
Exact pair match and uniform colors can only be
achieved by the architectural door manufacturer |
$48.00 per pair
|
| Additional Charges |
List Price
|
Prep door edges for flush bolts at top & bottom corners
Manual corner type only |
$46.00
|
Prep for auto flush bolt
Top & edge only |
$62.00
|
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Prep door edge for extended rod flush bolts
Includes rod hole and prep of top & bottom corners
|
$68.00
|
Additional prep for metal edge and
astragal if used with fire rated pairs |
$54.00
|
| Prep inactive door top for ball, roller, or bullet catch |
$16.00
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| Prep inactive door edge for strike |
$12.00
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Other Machining Requirements
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| Additional Charges |
List Price
|
20 Minute label
(Cost of 45, 60, or 90 minute label is included in door price) |
$4.00
|
| Radius stile |
$54.00
|
| Concealed closer preparation |
$120.00
|
| Concealed overhead stop preparation |
$86.00
|
| Automatic door bottom |
$48.00
|
Electric lock or strike prep with through hole to hinge side
Straight line wire raceway |
$182.00
|
| Drill for door viewer |
$6.00
|
| Additional Charges |
List Price
|
Floor mount "Bommer" type spring hinge
Include radius on lock edge of door for double swing operation |
$85.00
|
Floor mount "Bommer" type spring hinge on solid particle core doors
Requires special blocking |
$149.00
|
Pivot hinge preparation
Top & bottom only |
$150.00
|
| Intermediate pivot |
$65.00
|
| Paumelle hinge preparation |
$169.00
|
| Invisible (Soss type) hinge preparation |
$160.00
|
Resizing Stock Doors (Flush Doors Only)
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| Additional Charges |
List Price
|
Special height, no re-rail
Some stock doors are available with extended top and/or bottom rails |
$9.00
|
| Special height for non-rated and 20 minute rated with re-rail |
$64.00
|
| Special height for 45, 60, and 90 minute rated with re-rail |
$132.00
|
| Special width for non-rated and 20 minute rated mill option material |
$106.00
|
| Special width for non-rated and 20 minute matching edge |
$138.00
|
| Special width for 45, 60, and 90 minute fire rated edge |
$244.00
|
Dutch Doors (Flush Doors Only)
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Non-rated doors
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Cut from one single door
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| Additional Charges |
List Price
|
With straight cut - no shelf or rabbet
Includes top rail in bottom leaf matching specie to stile with no
end grain exposed at corners and a new rail in bottom of top leaf |
$148.00
|
| With interlocking rabbet 1/2" x 13/16" |
$170.00
|
With shelf for bottom leaf in same wood specie to match door face
Unless otherwise specified, shelf will be 8" wide, 1-3/4" thick, flush
to hinge side with overhang opposite hinge side |
$236.00
|
Additional machining costs
Including 1/8" spacing between upper and lower leaf, additional hinge
pocket, and preparation of both leaves for cylindrical lock if required |
$50.00
|
Special Shapes (Flush Doors Only)
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| Additional Charges |
List Price
|
| Rake top (clipped corner) |
$140.00
|
Round or radius top
Template required unless full half circle |
$390.00
|
Wicket Doors
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Non-rated doors, add to slab door price
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Does not include machining primary door
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Only lumber core (DSC) or structural lumber core (DCL) can be used for wicket doors
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Includes cutting wicket section from a single flush door slab
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Matching specie stiles and rails in wicket section and internal stiles and rails in
primary door
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Wicket machined for butt, piano, or continuous hinges and cylindrical lock or deadbolt
|
| Additional Charges |
List Price
|
| Wood doors |
$840.00
|
| Plastic laminate |
$960.00
|
| Piano hinge, zinc finish |
$40.00
|
| Aluminum angle wicket door stop |
$115.00
|
| Veneered metal astragal wicket door stop |
$240.00
|
| Interlocking rabbeted stop in wicket and primary door |
$248.00
|
| Shelf, matching specie with brackets |
$136.00
|
Transoms (Flush Doors Only)
If transom cannot be cut from one single door, add the
cost of one additional door slab to the following charges
|
| Additional Charges |
List Price
|
Straight cut
Matching specie rail and vertical grain
match both faces of door and transom |
$148.00
|
Interlocking rabbet 1/2" x 13/16"
Matching specie end rail |
$230.00
|
| Install 2 pair spring bolts in transom |
$55.00
|
| Spline 2 transoms for paired openings |
$260.00
|
Lites and Louvers
-
Charges include hole preparation only
-
Does not include the cost of glass,
vision frames, wood stops, and/or inserts
|
| Additional Charges |
List Price
|
|
First door each set-up
For particle, stave, or mineral core flush wood doors
|
$44.00
|
Each additional door same size and location
For particle, stave, or mineral core flush wood doors |
$22.00
|
First door each set-up
For hollow core wood doors (Includes interior blocking) |
$61.00
|
Each additional door same size and location
For hollow core wood doors (Includes interior blocking) |
$47.00
|
Notes and limitations for cut-outs in flush wood doors:
Exceptions apply in DCL Doors for larger lites. |
|
- Door warranty will be void if:
- Total cut-out area is greater than 40% of total door area
- Any cut-out is closer than 5-1/2" to door edge,
hardware hole, or any other lite or louver cut-out
|
|
| Vision lites for fire rated wood doors |
- 20 Minute
- May use either metal vision frame or rated wood stops
- Louvers are not permitted
- Maximum lite area 1296 sq. inches for single swing
- Maximum lite area 1200 sq. inches for pairs
- Maximum width 30"
- Maximum length 54" (80" in DCL doors)
|
- 45 Minute
- Must use rated metal vision frame
- Fusible link louvers permitted
- Maximum lite area 1200 sq. inches
- Maximum width 30"
- Maximum length 54"
|
- 60 & 90 Minute
- Must use rated metal vision frame
- Fusible link louvers permitted
- Maximum lite area 100 sq. inches
- Maximum length 33"
|
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